WITT-TVM Traction voltage relay

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The WITT-TVM traction voltage relay provides analogue monitoring of the traction voltage in traction power supply systems up to 1,500 V DC and reliably indicates whether a system is de-energised before parts are connected or work is carried out in live areas – for example, during maintenance work or in an emergency. It operates without an external auxiliary voltage, drawing its power from the measured voltage itself, and is supplied with up to eleven threshold parameters configured to the customer’s specifications at the factory – this is not a standard off-the-shelf product. Two separate, potential-free changeover contacts indicate when the voltage is above or below the set threshold separately; the compact DIN rail housing (IP20) can be integrated into any control cabinet.

Description

Voltage relays for traction power supply systems

Whether during scheduled maintenance work on a traction power supply system or in an emergency – for example, if emergency services need to approach live parts of the system in the event of a fire – before anyone connects components or enters an area where operating voltage may be present, it must be established beyond any doubt that the system is actually de-energised. This verification is not optional, but follows the established electrical engineering safety principle of ‘verifying absence of voltage’ – one of the five safety rules for working on electrical installations – and is also firmly enshrined in railway-specific regulations for emergency situations: Even after a catenary has been switched off, residual voltage may still be present, which is why emergency procedures in the railway sector require a verified confirmation that the system is de-energised before staff or emergency services intervene. The WITT-TVM traction voltage relay handles this safety-critical monitoring entirely autonomously: It requires no external auxiliary voltage, but draws its power directly from the measurement voltage being monitored – this saves on cabling and installation work and reduces potential sources of error. As we configure each unit at the factory with up to eleven customer-specific threshold parameters, there is no need for time-consuming on-site commissioning; You receive a relay precisely tailored to your operational requirements rather than a standard product. Simply submit your enquiry via our online configurator; we carry out the parameterisation exclusively at the factory and then perform 100 per cent testing on every single unit – this rules out operator errors during configuration and ensures the maximum safety for life and limb that is essential when working in live electrical areas.

Benefits for the business

  • Reliable during maintenance and in an emergency: a dependable indication that the circuit is de-energised – the fundamental safety principle on which railway-specific emergency procedures (e.g. in the event of a fire) are also based.
  • No additional installation work required: self-powered from the measurement voltage; no external auxiliary voltage required.
  • Reduced commissioning risk: Factory-set, customer-specific configuration of up to eleven threshold parameters instead of on-site programming.
  • Operator error ruled out: As the parameters are set at the factory – rather than by on-site staff – the most common source of error in safety-critical configurations is eliminated.
  • Tested safety: Every device undergoes a 100 per cent inspection before dispatch – ensuring maximum safety for life and limb in live electrical areas.
  • High operational reliability: Designed to meet the most stringent safety requirements, with a breakdown voltage of up to 2,100 V DC/5 ms.
  • Durable: Relay contacts rated for > 1,000,000 switching cycles.

Function of the TVM traction voltage relay

The WITT-TVM is an analogue voltage monitor designed to meet the most stringent safety requirements and, in functional terms, forms part of the safety system for protection against electric shock in fixed railway installations. It is connected directly to components carrying traction voltage, has a high dielectric strength for traction voltages (750 V/20 ms, 1,000 V/15 ms or 2,100 V/5 ms) and is powered entirely by the measured voltage – no external auxiliary voltage is required. Specialised signal filters ensure that even the pulsating traction voltage of a DC railway is correctly detected and analysed.

When the factory-set threshold values are reached (up to 11 parameters, including the switch-on threshold UTn > 250 V DC with a switch-on delay ta of 1–6 s and the switch-off threshold Uoff > 200 V DC with a switch-off delay tv of 0.1–2 s), the measuring unit activates two separate, potential-free changeover contacts (NC/NO) and signals when the value is exceeded or falls below the threshold via a separate signal contact in each case (signal duration Son/Soff 2–20 ms). A yellow LED indicates the switching status (ON/OFF).

Configuration & Quality Assurance

The customer submits their configuration request via the online configurator: in it, they describe their application and the desired threshold values. The actual parameterisation of up to eleven threshold parameters is carried out exclusively by us at the factory – not by the customer on site. Every single device undergoes a 100 per cent inspection prior to dispatch. This procedure systematically rules out operator errors during configuration and ultimately serves one purpose: to ensure maximum safety of life and limb when working on or near live railway power supply systems.

 

For further information, see the configurator

ta

Maximum operating voltage (peak value and duration)

Subject to change until…

No Function
1 Device ON: the device is activated UON
2 Threshold value ON: target value reached; the system switches to nominal trip voltage UTn
2.a The switch-on delay value UTn must elapse for N ms BEFORE a message is generated
3 OFF threshold reached; the system switches OFF (UAUS) Uoff
3.a The switch-off delay (value UAUS) must fall below n ms BEFORE the voltage is reported as OFF tv
4 Operating voltage (rated voltage, driving voltage) UN
4.a
5 Standard dielectric strength of the measuring channel Ud
5.a
6 Message ON; remains active until < Uoff is reached, but for at least Sun
7 Message OFF; triggered when < Uoff, but min. or < UON is reached Soff
Auxiliary voltage UH

Additional information

Standard

DIN VDE 0132

Basic Technical Specifications

Analogue input channels (measurement channels)

See the configurator

Output channels

Relay with 2 separate changeover contacts (NC/NO)

Contact configuration Potential-free changeover contact
Anzahl Typisch 2 siehe Konfigurator
Technology
Switching voltage max. 250 Vac
Switching current max. 8 A
Switching capacity max. 2.000 VA / 60 W
Dielectric strength between coil and contacts max. 5.000 VAC
Switch cycles at Imax 1.000.000>

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Possible variants depending on the range of functions or options

LED Colour Labelling Description
1 yellow ON / OFF Switched On / OFF

General data

250 g

Rated operating mode Continuous operation
Supply voltage from the measurement voltage (catenary)
Power consumption Rated: 1000 V, max. 7 mA
Humidity 0 to 100 %, non-condensing
Temperature range – operation -20 bis 50 °C
Temperature range – storage – 25 … + 60 °C
Housing IP 20 protection rating. See configurator
Enclosure for 35 mm top-hat rail
Dimensions in mm:
W 55 x H 78 x D 112
Mains connection and inputs and outputs: – Screw terminals,
– Stripping length: 9 to 10 mm
Note: to connect potential-free contacts to
actuator inputs, cables with pairs of twisted wires must be used
.
The permitted conductor cross-sections are as follows:
– single-core: 0.5 to 2.5 mm²
– fine-stranded with pin-type terminals, gas-tight crimped: 0.5 to 2.5 mm²
– fine-stranded, with ferrules: 0.5 to 1.5 mm²
– fine-stranded, uncoated: 1.0 or 1.5 mm²
Weight

Configurator

Your personalised configuration

Configure your WITT-TVMto suit your application perfectly. Based on the details you provide, we will create a technically tailored, bespoke solution for you – not a standard, off-the-shelf product.

Contents

The following items are included in the scope of delivery:

  • User manual
  • Installation instructions
  • unit of measurement
  • Packaging

Miscellaneous

Regulatory background (guidance on maintenance and fire safety)

The core function of the WITT-TVM – reliably indicating whether live voltage is present – builds on a long-established safety principle in electrical engineering: the rule ‘Check that the circuit is de-energised’, one of the five safety rules for working on electrical installations. In the railway sector, publicly available regulations demonstrate why this verification is particularly important, especially during maintenance and in emergencies (such as fires):

  • After a catenary has been switched off, residual voltage may still be present (according to an emergency management guide for the track area, this can be as high as several thousand volts) – a reliable, independent indication that the system is actually de-energised is therefore essential before staff take any action.
  • Regulations governing fire-fighting in electrical installations (including DIN VDE 0132) stipulate that, in the low-voltage range – which also covers typical operating voltages of up to 1,500 V DC – minimum clearances must be maintained from live parts and that the system must be de-energised before any extensive fire-fighting operations are carried out.
  • A technical guidance note on providing technical assistance in the event of tram and underground accidents specifies a minimum clearance of 1.50 m for overhead lines carrying up to 1,500 V DC and requires that, if this distance is not maintained, the power supply must be disconnected and the line earthed by the electricity supplier, the transport operator or trained personnel.

Scope of delivery

The following items are included in the scope of delivery:

  • Instruction manual
  • Installation Guide
  • Unit of measurement
  • Packaging

Protocols and SCADA

  • Carries out via potential-free contacts
  • Data transmission not possible

Documents

Datenblätter

Derzeit keine Dokumente vorhanden

Datasheet

Currently no documents available

Fiches techniques
Aucun document disponible pour le moment

Digital values

The device is completely analogue and therefore no digital values are available.